The saber saw is ideal for sawing out large or small curved wood toy parts.

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John W. Lewman Toy Designer www.toymakerpress.com
Publishers of fun to make wood toy projects and plans.

Install a blade appropriate for the material being cut. A variety of blades can purchased separately. Adjust the speed. The denser the material you intend to cut, the slower the speed you should use. If your saw has it, also adjust the backward and forward action. More action will result in faster but coarser cutting. Do not force the tool. Let the blade do the work. If you are cutting with the grain, ensure a straight cut by either using the edge guide accessory, or the edge of a board as a guide. To cut tight curves, first saw straight lines in the waste material, and then cut along the curved line. The pieces of waste material will drop off as you cut, giving the saw blade extra clearance.

To start an inside cut, tilt the saw forward and rest the front of the base on the work. Set the saw at a moderate speed and then slowly pivot the blade into the stock. Alternatively, drill a starting hole for the blade.When cutting dense materials at slow speed, periodically remove the saw from the work and run it up to full speed for a moment. This allows the fan to cool the motor, extending its life. Use a slow speed for cutting metal, and lubricate the blade with oil. When cutting thin metal, use a fine-toothed blade to ensure that at least two teeth are in contact with the stock at all times. Before cutting plywood having a hardwood veneer, score the cutting line with a knife to prevent splintering.

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